Ultra-small form factor optical connectors

ABSTRACT

An optical connector holding one or more optical ferrule assembly is provided. The optical connector includes an outer body, an inner front body accommodating the one or more optical ferrule assembly, ferrule springs for urging the optical ferrules towards a mating receptacle, and a back body for supporting the ferrule springs. The outer body and the inner front body are configured such that four optical ferrule assembly are accommodated in a small form-factor pluggable (SFP) transceiver footprint or eight optical ferrule assembly are accommodated in a quad small form-factor pluggable (QSFP) transceiver footprint.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application claims priority to U.S. patent application Ser. No.16/035,691, filed Jul. 15, 2018 entitled “Ultra-Small Form FactorOptical Connectors” which claims priority to the following: U.S.Provisional Patent Application Ser. No. 62/532,710 filed Jul. 14, 2017,62/549,655 filed Aug. 24, 2017, and 62/588,276 filed Nov. 17, 2017, allthe disclosures of which are incorporated by reference herein.

FIELD OF THE INVENTION

The present disclosure relates generally to ultra-small form factoroptical connectors and related connections within adapters and opticaltransceivers.

BACKGROUND

The prevalence of the Internet has led to unprecedented growth incommunication networks. Consumer demand for service and increasedcompetition has caused network providers to continuously find ways toimprove quality of service while reducing cost.

Certain solutions have included deployment of high-density interconnectpanels. High-density interconnect panels may be designed to consolidatethe increasing volume of interconnections necessary to support thefast-growing networks into a compacted form factor, thereby increasingquality of service and decreasing costs such as floor space and supportoverhead. However, room for improvement in the area of data centers,specifically as it relates to fiber optic connections, still exists. Forexample, manufacturers of connectors and adapters are always looking toreduce the size of the devices, while increasing ease of deployment,robustness, and modifiability after deployment. In particular, moreoptical connectors may need to be accommodated in the same footprintpreviously used for a smaller number of connectors in order to providebackward compatibility with existing data center equipment. For example,one current footprint is known as the small form-factor pluggabletransceiver footprint (SFP). This footprint currently accommodates twoLC-type ferrule optical connections. However, it may be desirable toaccommodate four optical connections (two duplex connections oftransmit/receive) within the same footprint. Another current footprintis the quad small form-factor pluggable (QSFP) transceiver footprint.This footprint currently accommodates four LC-type ferrule opticalconnections. However, it may be desirable to accommodate eight opticalconnections of LC-type ferrules (four duplex connections oftransmit/receive) within the same footprint.

In communication networks, such as data centers and switching networks,numerous interconnections between mating connectors may be compactedinto high-density panels. Panel and connector producers may optimize forsuch high densities by shrinking the connector size and/or the spacingbetween adjacent connectors on the panel. While both approaches may beeffective to increase the panel connector density, shrinking theconnector size and/or spacing may also increase the support cost anddiminish the quality of service.

In a high-density panel configuration, adjacent connectors and cableassemblies may obstruct access to the individual release mechanisms.Such physical obstructions may impede the ability of an operator tominimize the stresses applied to the cables and the connectors. Forexample, these stresses may be applied when the user reaches into adense group of connectors and pushes aside surrounding optical fibersand connectors to access an individual connector release mechanism withhis/her thumb and forefinger. Overstressing the cables and connectorsmay produce latent defects, compromise the integrity and/or reliabilityof the terminations, and potentially cause serious disruptions tonetwork performance.

While an operator may attempt to use a tool, such as a screwdriver, toreach into a dense group of connectors and activate a release mechanism,adjacent cables and connectors may obstruct the operator's line ofsight, making it difficult to guide the tool to the release mechanismwithout pushing aside the adjacent cables. Moreover, even when theoperator has a clear line of sight, guiding the tool to the releasemechanism may be a time-consuming process. Thus, using a tool may not beeffective at reducing support time and increasing the quality ofservice.

SUMMARY OF THE INVENTION

An optical connector holding two or more LC-type optical ferrules isprovided. The optical connector includes an outer body, an inner frontbody accommodating the two or more LC-type optical ferrules, ferrulesprings for urging the optical ferrules towards a mating receptacle, anda back body for supporting the ferrule springs. The outer body and theinner front body are configured such that four LC-type optical ferrulesare accommodated in a small form-factor pluggable (SFP) transceiverfootprint or eight LC-type optical ferrules are accommodated in a quadsmall form-factor pluggable (QSFP) transceiver footprint. A matingreceptacle (transceiver or adapter) includes a receptacle hook and ahousing with an opening that accommodates the receptacle hook in aflexed position as the optical connector makes connection with themating receptacle by introducing the receptacle hook into an opticalreceptacle hook recess.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1A is a perspective view of a prior art standard 6.25 mm pitch LCconnector SFP;

FIG. 1B is a perspective view of a prior art standard 6.25 mm pitch LCadapter;

FIG. 1C is a top view of the prior art adapter of FIG. 1B;

FIG. 1D is a front view of the prior art adapter of FIG. 1B, showing the6.25 mm pitch;

FIG. 2A is a perspective view of a prior art LC duplex connector;

FIG. 2B is a perspective view of a prior art LC duplex connector with aremote release pull tab;

FIG. 2C is a top view of a prior art LC connector used in theembodiments shown in FIGS. 2A and 2B;

FIG. 2D is a side view of the prior art LC connector of FIG. 2C;

FIG. 3 is an exploded view of one embodiment of a connector;

FIG. 4 is a perspective view of one embodiment of a connector;

FIG. 5 is a perspective view of one embodiment of a connector with theouter housing removed from the front body.

FIG. 6 is a perspective view of one embodiment of a duplex connector;

FIG. 7 is a perspective view of another embodiment of a duplexconnector;

FIG. 8 is a perspective view of one embodiment of a quad connector;

FIG. 9 is another perspective view of one embodiment of a quadconnector;

FIG. 10 shows various embodiments of adapter types;

FIG. 11A is a side view of a connector connected to an adapter;

FIG. 11B is a side view of a connector being removed from an adapter;

FIG. 12A is a side view of the outer housing of a connector beingremoved;

FIG. 12B is a perspective view of a transparent outer housing of aconnector showing the front body;

FIG. 13 is a perspective view of one embodiment of a quad connectorinserted into a corresponding adapter;

FIGS. 14A-C are illustrative examples of cable management using variousembodiments of connectors;

FIG. 15A-B are illustrative examples of cable management using multiplefiber strands per jacket;

FIG. 16 is an illustrative example of using a cable management systemusing multiple fiber strands per jacket.

FIG. 17 is another illustrative example of using a cable managementsystem using multiple fiber strands per jacket.

FIGS. 18A-B are various views of one embodiment of a MT connector.

FIGS. 19A-D are illustrative examples of possible alternative connectordesigns.

FIG. 20 shows moving two connectors from a duplex connector to twosimplex connectors.

FIG. 21A is an exploded view of a micro optical connector according toan embodiment.

FIG. 21B is a perspective view of the assembled micro optical connectorof FIG. 21A.

FIG. 22 is a front view of the micro optical connector of FIG. 21Bshowing overall connector dimensions and ferrule pitch.

FIG. 23A is a cross-sectional view of the micro optical connector ofFIG. 21B latched into the adapter of FIG. 24.

FIG. 23B is a cross-sectional view of the micro optical connectors ofFIG. 21B unlatched from the adapter of FIG. 24.

FIG. 24 is an exploded view of an adapter for the micro opticalconnectors of FIG. 21B.

FIG. 25A is a cross-sectional view of the adapter of FIG. 24, assembled.

FIG. 25B is a cross-sectional side view of the adapter housing of FIG.24.

FIG. 26 is a front view of the assembled adapter of FIG. 24.

FIG. 27A is an isometric view of the front body of the micro opticalconnector of FIG. 21A.

FIG. 27B is a right side view of the front body of FIG. 27A.

FIG. 28A is an isometric view of the back body of the micro opticalconnector of FIG. 21A.

FIG. 28B is a side view of the back body of FIG. 28A.

FIG. 29A is an isometric view of the outer housing of the micro opticalconnector of FIG. 21A.

FIG. 29B is a front view of the outer housing of FIG. 29A.

FIG. 29C is a cross-sectional view of the outer housing of FIG. 29Ashowing the top of an orientation protrusion.

FIG. 29D is an inner view of the outer housing of FIG. 29A;

FIG. 29E is an inner view of the outer housing of FIG. 29A.

FIG. 30 is a side view of an adapter hook of the adapter of FIG. 24.

FIG. 31 is an isometric view of the adapter of FIG. 24 assembled withthe micro optical connectors of FIG. 21B.

FIG. 32A is cross-sectional view of a prior art connector showing alatch gap.

FIG. 32B is a cross-sectional view of the micro optical connector ofFIG. 21B latched (left) and unlatched (right) within the adapter of FIG.24, assembled.

FIG. 33A depicts the micro optical connector of FIG. 21B in a QSFPfootprint, depicting dimensions in millimeters.

FIG. 33B depicts the micro optical connectors of FIG. 21B in an SFPfootprint, depicting dimensions in millimeters.

FIG. 34A-34C depicts adapter hooks interacting with the micro opticalconnectors of FIG. 21B before (FIG. 34A), during (FIG. 34B), and after(FIG. 34C) latching.

FIG. 35A-FIG. 35C depicts the micro optical connector of FIG. 21B sideflap operation before (FIG. 35A), during (FIG. 35B), and after (FIG.35C) latching.

FIG. 36A depicts plural micro optical connectors in a transceiver.

FIG. 36B is a front view of the transceiver of FIG. 36A.

FIG. 37 is an exploded view of a micro optical connector according to afurther embodiment.

FIG. 38 is an isometric view of a front body of the micro opticalconnector of FIG. 37.

FIG. 39 is an isometric view of a back body of the micro opticalconnector of FIG. 37.

FIGS. 40A, 40B, and 40C depict a technique for reversing polarity of theoptical connector of FIG. 37.

FIG. 41 is an exploded view of a micro optical connector according to afurther embodiment.

FIG. 42A is an isometric view of the front body of the micro opticalconnector of FIG. 41.

FIG. 42B is a side view of the front body of FIG. 42A.

FIG. 43 is an isometric view of the back body of the micro opticalconnector of FIG. 41.

FIGS. 44A, 44B, and 44C are isometric views of the outer housings thatmay be used with any of the micro optical connectors of FIGS. 21A, 37,and 41.

FIG. 45 is an exploded view of an adapter according to a furtherembodiment.

FIG. 46 is a cross-section of the adapter of FIG. 45, assembled.

FIG. 47 is an exploded view of a connector according to anotherembodiment.

FIG. 48 is an isometric view of the back body and the back post of theconnector of FIG. 47.

FIG. 49 is a cross-section of the back post of FIG. 47 assembled withoptical fibers.

FIG. 50 is a front view of the connector of FIG. 47.

FIG. 51 is an isometric view of the boot of the connector of FIG. 47.

FIG. 52 is a front view of the adapter of FIG. 45.

DETAILED DESCRIPTION

This disclosure is not limited to the particular systems, devices andmethods described, as these may vary. The terminology used in thedescription is for the purpose of describing the particular versions orembodiments only, and is not intended to limit the scope.

As used in this document, the singular forms “a,” “an,” and “the”include plural references unless the context clearly dictates otherwise.Unless defined otherwise, all technical and scientific terms used hereinhave the same meanings as commonly understood by one of ordinary skillin the art. Nothing in this disclosure is to be construed as anadmission that the embodiments described in this disclosure are notentitled to antedate such disclosure by virtue of prior invention. Asused in this document, the term “comprising” means “including, but notlimited to.”

The following terms shall have, for the purposes of this application,the respective meanings set forth below.

A connector, as used herein, refers to a device and/or componentsthereof that connects a first module or cable to a second module orcable. The connector may be configured for fiber optic transmission orelectrical signal transmission. The connector may be any suitable typenow known or later developed, such as, for example, a ferrule connector(FC), a fiber distributed data interface (FDDI) connector, an LCconnector, a mechanical transfer (MT) connector, a square connector (SC)connector, a CS connector, or a straight tip (ST) connector. Theconnector may generally be defined by a connector housing body. In someembodiments, the housing body may incorporate any or all of thecomponents described herein.

A “fiber optic cable” or an “optical cable” refers to a cable containingone or more optical fibers for conducting optical signals in beams oflight. The optical fibers can be constructed from any suitabletransparent material, including glass, fiberglass, and plastic. Thecable can include a jacket or sheathing material surrounding the opticalfibers. In addition, the cable can be connected to a connector on oneend or on both ends of the cable.

Various embodiments described herein generally provide a remote releasemechanism such that a user can remove cable assembly connectors that areclosely spaced together on a high density panel without damagingsurrounding connectors, accidentally disconnecting surroundingconnectors, disrupting transmissions through surrounding connectors,and/or the like. Various embodiments also provide narrow-pitch LC duplexconnectors and narrow-width multi-fiber connectors, for use, forexample, with future narrow-pitch LC SFPs and future narrow width SFPs.The remote release mechanisms allow use of the narrow-pitch LC duplexconnectors and narrow-width multi-fiber connectors in dense arrays ofnarrow-pitch LC SFPs and narrow-width multi-fiber SFPs.

FIG. 1A shows a perspective view of a prior art standard 6.25 mm pitchLC connector SFP 100. The SFP 100 is configured to receive a duplexconnector and provides two receptacles 102, each for receiving arespective LC connector. The pitch 104 is defined as the axis-to-axisdistance between the central longitudinal axes of each of the tworeceptacles 102. FIG. 1B shows a perspective view of a prior artstandard 6.25 mm pitch LC adapter 106. The adapter 106 is alsoconfigured to receive a duplex connector, and provides two receptacles108, each for receiving a respective LC connector. FIG. 1C is a top viewof the adapter 106 of FIG. 1B. The pitch of the adapter 106 is definedsimilarly to that of the SFP 100, as the axis-to-axis distance betweenthe central longitudinal axes of each of the two receptacles 108, asillustrated in FIG. 1D, which shows a front view of the adapter 106.

FIG. 2A shows a prior art LC duplex connector 200 that may be used withthe conventional SFP 100 and the conventional adapter 106. The LC duplexconnector 200 includes two conventional LC connectors 202. FIG. 2B showsanother prior art LC duplex connector 204 having a remote release pulltab 206, and including two conventional LC connectors 208. As shown, theremote release pull tab includes two prongs 210, each configured tocouple to the extending member 212 of a respective LC connector 208.FIGS. 2C and 2D show top and side views, respectively, of theconventional LC connector 208, having a width of 5.6 mm, and furthershowing the extending member 212.

As discussed herein, current connectors may be improved by variousmeans, such as, for example, reducing the footprint, increasing thestructural strength, enabling polarity changes, etc. Various embodimentsdisclosed herein offer improvements over the current state of the art,as will be further discussed below.

In some embodiments, as shown in FIG. 3, a connector 300 may comprisevarious components. Referring to FIG. 3, an illustrative embodiment of aconnector 300 is shown in an exploded view to display detail. In someembodiments, and as discussed further herein, a connector 300 may havean outer housing 301, a front body 302, one or more ferrules 303, one ormore ferrule flanges 304, one or more springs 305, a back body 306, aback post 307, a crimp ring 308, and a boot 309. In some embodiments,the back body 306 may comprise one or more protrusions 306.1 which mayinterlock with a window/cutout 302.1 in the front body 302. This mayallow for the back body 306 and the front body 302 to be securelyfastened together around the ferrule(s) 303, ferrule flange(s) 304, andthe spring(s) 305. The elements of FIG. 3 are configured such that twooptical connectors having four LC-type optical ferrules may beaccommodated in a small form-factor pluggable (SFP) transceiverfootprint or at least two optical connectors having a total of eightLC-type optical ferrules may be accommodated in a quad small form-factorpluggable (QSFP) transceiver footprint.

Referring now to FIG. 4, an embodiment is shown wherein the connector400 is assembled. In some embodiments, the assembled connector may havean outer housing 401, a front body 402 positioned within the outerhousing, one or more ferrules 403, one or more ferrule flanges (notshown), one or more springs (not shown), a back body 406, a back post(not shown), a crimp ring (not shown), a boot 409, and a push-pull tab410. In some embodiments, the connector may have one or more latchingmechanisms made up of a window 412 on the outer housing 401 near thepush-pull tab 410 and a protrusion 413 on the front body. The latchingmechanism made up of the window 412 and protrusion 413 securely attachesthe outer housing 401 to the front body 402. In a further embodiment,the outer housing 401 may have a recess 411 to receive a locking tab orlocking mechanism from an adapter (depicted in FIG. 13, below). Therecess 411 of the outer housing 401 is used to interlock with an adapter(depicted in FIG. 13, below) or transceiver receptacle to secure theconnector into the adapter. As would be understood by one skilled in theart, the push-pull tab 410 enables removal of the connector from areceptacle without requiring additional tools. Alternatively, thepush-pull tab may be eliminated and the connector removed manually. Inone or more further embodiments, the outer housing 401 may also have akey 414. The key 414 may keep the connector in a given orientation wheninserted into a receptacle such as an adapter or transceiver.

FIG. 5 depicts a procedure for changing the polarity of the opticalconnectors of the present disclosure. As shown in FIG. 5, in someembodiments, the latching mechanism of the connector 500 may be made upof two main parts: a window (not visible) and one or more protrusions513. As illustrated in FIG. 5, the outer housing 501 can slide on to orbe removed from the front body 502 by disengaging the latchingmechanisms formed by the protrusion 513 exiting through the window,whereby it contacts a rear wall of the window (refer to FIG. 4 for anillustrated example of the outer housing being attached to the frontbody via the latching mechanism). In some embodiments, the push-pull tab510 may be permanently attached to the outer housing 501, as shown.

The front body 502 may be removed from the outer housing 501, rotated180° as indicated by arrow 520, and re-inserted into the outer housing.This allows for a change in the polarity of the front body 502, as shownby the arrow diagram in FIG. 5, and therefore the ferrules can switchquickly and easily without unnecessarily risking the delicate fibercables and ferrules.

In some embodiments, it may be beneficial to connect two or moreconnectors together to increase structural integrity, reduce the overallfootprint, and cut manufacturing costs. Accordingly, as shown in FIG. 6,a connector 600 may in some embodiments, utilize an outer housing 601that is capable of holding two front bodies 602. Various otherembodiments are disclosed herein, and it should be noted that theembodiments disclosed herein are all non-limiting examples shown forexplanatory purposes only.

Accordingly, although the embodiment shown in FIG. 6 utilizes a duplexouter housing 601, additional or alternative embodiments may exist withmore capacity, for example, six or eight optical connectors within asingle outer housing. As shown in FIG. 6, in some embodiments, the outerhousing 601 may accept two front bodies 602, each with two separateferrules 603. As shown, the front body(s) 602 may securely fasten to theouter housing 601 via the latching mechanism 612 and 613. In additionalembodiments, the push-pull tab 610 may be modified, as shown, such thata single tab can be used to free the two or more connectors from anadapter. As illustrated in FIG. 6, the uni-body push-pull tab 610 andthe outer housing 601 may have two windows 612 with which to receivemultiple protrusions 613 of the front body(s) 602. As discussed hereinthe recesses 611 of the outer housing 601 are used to secure theconnectors to an adapter (depicted in FIG. 13 below). In one or morefurther embodiments, the connectors may have individual back bodies 606and boots 609 (i.e., one back body/boot per front body) as shown.

Alternatively, in some embodiments, such as that shown in FIG. 7, theconnector 700 may have a single boot 709 and a duplex (i.e., uni-body)back body 706 instead of individual back bodies (e.g., such as shown inFIG. 6). In some embodiments, the duplex back body 706 may havedifferent dimensions than that of the individual back bodies of FIG. 6,such as, for example, they may be longer to accommodate the need forrouting the fiber after it exits the boot 709. As with other embodimentsdiscussed herein, the connector shown in FIG. 7 may also include anouter housing (e.g., duplex outer housing) 701, one or more ferrules703, at least one latching mechanism formed by the protrusion (notshown) exiting through one or more windows 712, and a push-pull tab 710.

As stated, it may be beneficial to connect two or more connectorstogether to increase structural integrity, reduce the overall footprint,and cut manufacturing costs. Accordingly, similar to FIG. 6, FIG. 8shows a connector 800 that may, in some embodiments, utilize an outerhousing 801 that is capable of holding multiple (e.g., four) frontbodies 802.

As shown in FIG. 8, some embodiments may have an outer housing 801 ableto accept up to four front bodies 802, each with one or more ferrules803. As shown, each front body 802 may securely fasten to the outerhousing 801 via the latching mechanism 812 and 813. In additionalembodiments, the push-pull tab 810 may be modified such that a singletab can be used to remove the up to four connectors from an adapter. Asillustrated in FIG. 8, the push-pull tab 810 may include four recesses811, which as discussed herein are used to secure the connector to areceptacle such as an adapter (shown in FIG. 13, below) or the frontreceptacle portion of a transceiver. In one or more further embodiments,the connectors may have individual back bodies 806 and boots 809 (i.e.,one back body/boot per front body) as shown.

Similar to FIG. 8, FIG. 9 shows an embodiment where the outer housing901 is able to accept up to four front bodies 902, each with one or moreferrules 903. As shown, each front body 902 may securely fasten to theouter housing 901 via the latching mechanism 912 and 913. In additionalembodiments, the push-pull tab 910 may be modified such that a singletab can be used to remove the up to four CS connectors from an adapter.As illustrated in FIG. 9, the push-pull tab 910 may include fourrecesses 911, which as discussed herein are used to secure the connectorto an adapter (shown in FIG. 13, below) or the optical receptacleportion of a transceiver. The FIG. 9 embodiment may utilize a singleback body 906 and a single boot 909. In one or more further embodiments,the connectors may have individual back bodies 906 and boots 909 (i.e.,one back body/boot for all four front bodies) as shown.

In another aspect, the present disclosure provides method forreconfiguring optical cables in which the outer housings of theconnectors may be removed and the remaining portion of the assembledconnector is inserted into a housing having a larger or smallercapacity.

For example, the outer housings of plural two-ferrule capacity housingsmay be removed and the connector inner body and associated componentsinserted into a second outer housing that has either a four-ferrule oreight-ferrule capacity. Alternatively, an outer housing with afour-ferrule capacity may be removed and the inner bodies and associatedcomponents are inserted into two second outer housings, each of the twosecond housings having a two-ferrule capacity. Similarly, an outerhousing with an eight-ferrule capacity may be removed and replaced bytwo four-ferrule capacity housing or a four-ferrule capacity and twotwo-ferrule capacity housings. In this manner, cables may be flexiblyreconfigured to match the capacity of a mating optical-electricalcomponent such as a transceiver. This aspect of the present disclosureis demonstrated in connection with FIG. 10.

Referring now to FIG. 10, various embodiments may exist such as a singlehousing 1001 which receives a single connector 1002. Additionalembodiments may also exist, such as a duplex housing 1003 which receivestwo connectors 1004 and/or a quad housing 1005 which may receive up tofour connectors 1006. It should be understood by one skilled in the artthat various other embodiments may exist that are not explicitly shown.For example, a housing with the capacity for 5, 6, 7, 8, 9, 10 or moreconnectors may be utilized for various embodiments disclosed herein. Asshown below, it is desirable to have flexible housing configurations sothat connectors may be grouped and ungrouped between optical andoptoelectronic components such as adapters and transceivers.

Alternatively, in some embodiments the connector may utilize one or moreduplex back bodies with a single boot, similar to that shown in FIG. 7.Thus, similar to FIG. 7, an embodiment may allow for a further reducedfootprint, less cabling, and easier maintenance of the connector.Accordingly, one or more embodiments may have an outer housing that mayaccept up to four front bodies, each with one or more ferrules. In someembodiments, each front body may securely fasten to the outer housingvia a latching mechanism. In additional embodiments, the push-pull tabmay be modified such that a single tab can be used to free the up tofour front bodies from an adapter. The push-pull tab may include fouropenings with which to receive multiple locking tabs of the outerhousing. As discussed herein the locking tabs of the outer housing areused to secure the connectors to an adapter (shown in FIG. 13) or theoptical receptacle portion of a transceiver.

In further embodiments, the connector may utilize a single uni-body backbody with a single boot (i.e., as shown in FIG. 9). Thus, an embodimentmay allow for a further reduced foot print, less cabling, and easiermaintenance of the connector. Accordingly, one or more embodiments mayhave an outer housing that may accept up to four front bodies, each withone or more ferrules. Each front body may securely fasten to the outerhousing via the latching mechanism as discussed herein. In additionalembodiments, the push-pull tab may be modified such that a single tabcan be used to remove up to four connectors from an adapter. Thepush-pull tab may include four openings with which to receive multiplelocking tabs of the outer housing. As discussed herein the locking tabsof the outer housing are used to secure the connectors to an adapter.

The optical connectors of the present disclosure are all configured tobe received in a receptacle. As used herein, the term “receptacle”relates generically to a housing that receives an optical connector. Areceptacle includes both optical adapters, that is, components that matetwo or more optical connectors, and transceivers, which include anoptical receptacle to hold connectors that are to communicate with anoptoelectronic component (e.g., a component that converts opticalsignals to electrical signals). As shown in FIG. 11A, in one embodiment1100A, the outer housing 1101 may comprise one or more recesses 1111. Asdiscussed and shown herein, the one or more recesses may allow for areceptacle 1114 to securely connect to the connector 1100A. Accordingly,in some embodiments, the receptacle 1114 may have a receptacle hook1115, which is flexible and can secure the connector 1100A into thereceptacle via latching onto the wall of the recess 1111, as shown. Thislatching takes place when the outer housing 1101 is pushed forward intothe receptacle. The sloped portions of the outer housing 1101 allow thereceptacle hook 1115 to slide up and over the front of the outer housingthereby securing the connector 1100A into the receptacle.

Additionally or alternatively, in some embodiments, such as that shownin FIG. 11B, a connector 1100B may be removed from a receptacle 1114 bypulling the connector away from the adapter as indicated by thedirectional arrow. In some embodiments, the force may be applied by auser via the push-pull tab 1110. Alternatively, when a push-pull tab isnot present, the connector may still be manually removed from areceptacle. As shown in FIG. 11B, as the connector 1100B is removed fromthe receptacle 1114, the flexible receptacle hooks 1115 separate andslide up the slope of the end of the connector and allow for removal ofthe connector from the receptacle.

Referring now to FIGS. 12A and 12B, as discussed herein and previouslyshown in FIG. 5, the front body 1202 can be removed from the outerhousing 1201. In some embodiments, a portion of the outer body 1201 canbe flexibly extended away from the front body 1202 as shown by thearrows in FIG. 12A. As discussed herein, in some embodiments, the frontbody 1202 may comprise a protrusion 1213 which interlocks with a window(not shown) on the outer housing 1201. Accordingly, when force isapplied to the outer housing 1201 in a manner that removes the one ormore protrusions 1213 from the one or more windows (not shown, see FIG.4), the front body 1202 may be removed from the outer housing.

Referring now to FIG. 13, an embodiment 1300 is shown in which theconnector (not shown in its entirety) is inserted into a receptacle suchas adapter 1314. In this specific non-limiting example, the connector issimilar to that shown in FIG. 8 (i.e., comprising four front bodies eachwith their own back body 1306 and boot 1309). However, unlike FIG. 8,the embodiment shown here utilizes four individual push-pull tabs 1310instead of a duplex push-pull tab system which manipulates two latchingtabs per push-pull tab to allow the connector to be removed from theadapter 1314.

Various benefits and details have been discussed herein with regard tothe connectors and their modular ability (e.g., to include multipleconnectors into a single housing). In addition to the reduced footprint,structural improvements, and cost reduction, various embodiments hereinmay also be beneficial with regard to reducing the burden of cabling ina data center environment. Illustrative embodiments shown in FIGS. 14Athrough 14C depict cable configurations that may be used to reduce thecomplexity of optical cables in a compact environment. Note that any ofthe optical connectors described in this disclosure may be used in theseembodiments, including the optical connectors of FIGS. 21B, 37, and 41,to be discussed in detail below. FIG. 14A shows two duplex cablessimilar to the cable shown in FIG. 6. In some embodiments, one or moredetachable clips 1401 may be attached to two or more zip cables toprevent the zip cables from detaching. This allows for two or morecables to be bundled and reduce the risk of entanglement with additionalcables. FIG. 14B is an illustrative example of how easily an embodimentcan separate into two individual connectors by unbinding the cables andthus quickly and easily creating two independent fiber optic channelsthat can move and be connected independently. FIG. 14C shows anembodiment in which a duplex connector like that of FIGS. 6 and 14A isconnected to two separate individual connectors. Through the variablehousing configurations depicted above in FIG. 10, the cable of FIG. 14Acan be reconfigured as the cables of either 14B or FIG. 14C.

In addition to binding existing fiber cables, some embodiments hereinmay utilize a new four fiber zip cable. Referring now to FIG. 15A, aconventional zip cable (i.e., one with a single fiber strand 1520 perjacket 1521) is shown in comparison with an embodiment in which twofibers 1522 per jacket 1523 are utilized. It should be understood thatthis is merely a non-limiting example. In some embodiments, multiplefibers may be included per jacket, such as, for example, four fibers perjacket in order to utilize the single boot 909 and uni-body rear body906 of the connector shown in FIG. 9.

A specific example using multi-strand cables is shown in FIG. 16 forillustrative purposes only. It should be understood that numerousalternatives and modifications are possible, such as, for example, thatshown in FIGS. 18A-18B and FIGS. 19A-19D. As shown, a switch (e.g., 100Gswitch) 1630 is shown with a transceiver (e.g., 100G transceiver) 1631.The transceiver 1631 has a receptacle to receive duplex connectors 1632.From each of the two duplex connectors 1632, a four fiber cable 1633extends to connect to various other connectors and transceivers. In someembodiments, as discussed herein, a clip (e.g., detachable clip) 1640may connect two or more cables (e.g., 1633) to ensure the zip cables donot come apart. As shown, one four fiber cable 1633 is split into twotwo-fiber cables 1634, which are then each attached to a single simplexconnector 1635 and placed into a transceiver (e.g., 25G transceiver)1636. As further shown, one of the four fiber cables 1637 is connectedto a single duplex connector 1638, which is then inserted into anothertransceiver (e.g., 50G transceiver) 1639.

An additional or alternative embodiment is shown in FIG. 17. As shown,one or more switches (e.g., 400G switches) 1730 and 1732 are shown eachwith a transceiver (e.g., 400G transceiver) 1731 and 1733. The firsttransceiver 1731 has a receptacle that is receiving two simplex (single)connectors 1734 and one duplex (dual) connector 1735. From each of thetwo simplex connectors 1734, a two fiber cable 1736 extends to connectto various other connectors and transceivers. Similar to FIGS. 14 and16, some embodiments may have a clip (e.g., detachable clip) 1740 thatmay connect two or more cables (e.g., 1736, 1738, etc.) to ensure thezip cables do not come apart. From the duplex connector 1735 afour-fiber cable 1737 is split into two two-fiber cables 1738, which arethen each attached to a single simplex connector each and placed into atransceiver (e.g., 400G transceiver).

Accordingly, embodiments described herein allow for improvements overthe current state of the art. By way of specific example, connectorsgenerally have three types of fixed cables. Moreover, some cables may bebifurcated. As such, the cable cannot be split once installed and thepolarity of the cables cannot be changed. Alternatively, the embodimentsdiscussed herein may allow a user to change from a four-way to a2-Duplex, to a 4-simplex connector, etc. (e.g., FIG. 20). Moreover, asdiscussed herein, the individual connectors can be split into individualconnectors anytime, even after deployment. Additionally, the polaritycan be changed within the connectors easily in a manner that does notrisk damage to the one or more ferrules and fibers, as discussed above.It should also be noted that the depicted connectors are used hereinmerely for illustrative purposes, and that various other connectors maybe used in any embodiment (e.g., an MT connector, such as that shown inFIGS. 18A-18B, and the optical connectors of FIGS. 21, 37, and 41).

FIGS. 18A-18B depict an optical connector including an MT ferrule 1810in a housing that is substantially similar to the housing 301 of FIG. 3.As with the embodiment of FIG. 3, the various features of the connectorare configured such that two optical connectors having two MT-typeoptical ferrules may be accommodated in a small form-factor pluggable(SFP) transceiver footprint or at least four optical connectors having atotal of four MT-type optical ferrules may be accommodated in a quadsmall form-factor pluggable (QSFP) transceiver footprint.

FIGS. 19A-19D show alternative embodiments of the optical connectors ofFIG. 3 in which the push-pull tabs are not integrated with the opticalconnector housing. As seen in FIGS. 19A-19B, a push-pull tab 1930 is aseparable element from a connector housing. The push-pull tab 1930actuates a latch 1910 for inserting and extracting the connector from anadapter or transceiver. An alternative latching mechanism is depicted inFIGS. 19C-19D. Latch 1950 includes a notch that is actuated by push-pulltab 1960.

FIG. 20 depicts the disassembly of a four-connector housing (two duplexconnectors in a single housing) into two duplex connectors. This may beperformed in changing, for example, a connector as shown in FIG. 14A toa connector as shown in FIG. 14C. In FIG. 20, an optical connector 2000is depicted including a housing 2010 that houses two duplex connectors(four optical fibers). The housing 2010 is removed, leaving the twoduplex connectors 2020. Two housings 2030 are then provided and twoindividual duplex connectors 2040 are then created from the initialsingle housing connector 2000. This reconfigurable housing simplifiescable management, for example, when optical cables are interconnectedbetween lower-speed transceivers and higher-speed transceivers as seenin FIG. 16.

FIG. 21A depicts an embodiment of an optical connector 2100, shown inexploded view while 21B depicts the optical connector 2100 in anassembled view. Optical connector 2100 may include an outer housing2110, a front body 2115, one or more ferrules 2122, one or more ferruleflanges 2124, one or more springs 2125, a back body 2130, a back post2135, a crimp ring 2140, and a boot 2145. The outer housing 2110 mayinclude a longitudinal bore for accommodating the front body 2115 and aferrule assembly 2120, a connector alignment key 2105 used duringinterconnection, a connector flap 2103 and an optional pull tab 2107 tofacilitate removal of the connector 2100 when connected in a dense arrayof optical connectors. Optionally, the ferrules may be LC-type ferruleshaving an outer diameter of 1.25 mm.

In prior art optical connectors, an inner enclosed housing was used inplace of open front body 2115. Front body 2115 includes top and bottomportions but no sidewalls, termed “open sidewalls” in this embodiment.By using front body 2115, space occupied by the prior art inner housingsidewalls becomes available to increase the density of opticalconnectors within a given footprint, an advantage over prior artconnectors. It was determined that the outer housing 2110, combined withthe front body 2115, provided sufficient mechanical strength and ferruleprotection, advantageously providing the space for additional opticalconnectors. Removal of sidewalls increases available space by 1-2millimeters.

Note that, in this embodiment, the outer housing is configured to holdtwo optical ferrules 2122. Typically, two optical ferrules may be usedin a “transmit” and “receive” pairing of optical fibers, called a duplexconnector. However, the outer housing may be configured to hold more orfewer optical ferrules including a single optical ferrule, multiples ofsingle optical ferrules, or multiple pairs of optical ferrules,depending upon the application. Further, the front body 2115 may beremoved from the outer housing 2110 and the front body placed in alarger outer housing with other front bodies to form a larger opticalconnector in a manner to be discussed in more detail below. Inparticular, two front bodies may be used with a four-ferrule outerhousing or four front bodies may be used with an eight-ferrule outerhousing.

Turning to FIGS. 29A and 29B, isometric and front views of the outerhousing 2110 are shown. As seen in the front view of FIG. 29B and thecross-sectional view of FIG. 29C, connector orientation protrusions 2910are provided within the interior of the outer housing 2110. Connectorprotrusion 2910 is further seen in the inner view of the housing, FIG.29E. When the front body is inserted within the longitudinal bore 2101of outer housing 2110, the outer housing connector flap 2103 locks theouter housing 2110 to the front body 2115 in the following manner. Asthe front body 2115 is inserted into the outer housing 2110, the outerhousing locking surface 2114, best seen in FIG. 29C, engages theconnector orientation protrusion 2910, seen in an inside view of theouter housing in FIG. 29D, labelled as “Flap A”, flexing the connectorflap 2103 outwardly from the outer housing body 2110, depicted in theinset of FIG. 29C. The flap protrusion mating location is indicated as“mating place B” in FIG. 29D. Once the locking surface 2114 passesbeyond the orientation protrusion, the connector flap returns to itsoriginal position (FIG. 29A), and the protrusion 2910 engages lockingsurface 2114 and any withdrawal of the front body assembly from theouter housing 2110 is prevented as the proximal end face of theconnector flap 2103 is stopped by protrusion 2910.

FIGS. 35A-35C depict the sequence of operations to remove an assembledfront body from the outer housing in order to reverse polarity or toaggregate plural connectors in a multi-connector housing. To separatethe front body from the outer housing, the connector flap 2103 is flexedoutward using a finger or a tool, as depicted in FIG. 35B. Flexing theconnector flap 2103 outwardly causes the protrusion 2910 to disengagefrom the front body's outer housing locking surface 2114, permitting thefront body/ferrule assembly 2115 to be removed from the outer housing.This may be performed when it is desired to reverse the polarity of theconnector (to be discussed below) or when desiring to aggregate pluralconnectors into a larger connector housing as discussed above. Theseparated components are depicted in FIG. 35C, that is, front body 2115with the ferrule assembled therein and outer housing 2110.

In some embodiments, the back body 2130 may comprise one or moreprotrusions or hooks 2134, best seen in FIGS. 28A and 28B, which mayinterlock with a back body hook window/cutout 2119 in the front body2115. This may allow for the back body 2130 and the front body 2115 tobe securely fastened together around the ferrule(s) 2122, ferruleflange(s) 2124, and the spring(s) 2125. The back body 2130 includes acable bore 2820, spring guides 2132, and side protrusions 2810.

During assembly, the ferrule flanges 2124 fit into ferrule flangealignment slots 2117 (see FIGS. 27A and 27B) adjacent the ferruleopenings 2116 of the front body 2115, compressing the springs 2125(preload) which are positioned along front body spring holders 2118. Theends of the springs 2125 are secured on spring guides 2132 (FIGS. 28A,28B) of back body 2130 by spring tension. As seen in the assembledcross-sectional views of FIGS. 23A and 23B, the springs 2125 arepositioned to urge the ferrules 2122 into contact with mating connectorsor transceiver optics, ensuring minimum insertion loss. As further seenin FIGS. 27A and 27B, the front body includes a receptacle hook recess2710 with a receptacle hook retainer surface 2720 the receiver areceptacle hook when mating with an adapter or with a transceiverreceptacle, as shown in further detail below.

Further reductions in connector size may be obtained by reducing thesize of springs 2125, see FIG. 21. By using a maximum spring outerdiameter of 2.5 mm, the pitch of the ferrules, that is to say, thespacing between adjacent ferrules, may be reduced to 2.6 mm when coupledwith the removal of inner housing walls and walls separating adjacentferrules. This advantage is best seen in FIG. 22 which depicts the frontof connector 2100 showing overall connector dimensions and ferrulepitch. The connector size 4.2×8.96×30.85 mm (excluding optional pull tab2107 and connector alignment key 2105) with a ferrule pitch of 2.6 mm.

As best seen in FIG. 21B, the outer housing 2110 and the front body 2115together provide a receptacle hook ramp 2940 (on the outer housing) usedto guide a receptacle hook into a receptacle hook recess 2170 (in thefront body 2115), also shown in FIGS. 27A and 27B (receptacle hookrecess 2710 and receptacle hook retainer surface 2720). The receptaclehook, to be discussed in more detail below, may be from an adapter or atransceiver to secure the optical connector 2100 thereto.

The optical connectors 2100 may be used in a variety of connectionenvironments. In some applications, the optical connectors 2100 willmate with other optical connectors. Typically, this mating will occurwith a receptacle such as an adapter or optical transceiver receptacle.An exemplary adapter 2400 depicted in FIG. 24 in an exploded view anddepicted in FIG. 31 having four mating pairs of optical connectors 2100latched therein. In other applications, as when an optical signal is tobe converted to an electrical signal, the micro optical connectors 2100will mate with an optical receptacle in a transceiver 3600 as shown inFIG. 36. Typically, transceiver 3600 may be found in a data center,switching center, or any other location where optical signals are to beconverted to electrical signals. Transceivers are often a part ofanother electrical device such as a switch or a server, as is known inthe art. Although much of the connection operation of this embodimentwill be described with respect to an adapter, 2400, it is understoodthat substantially similar mechanical retention mechanisms arepositioned within the receptacle of transceiver 3600 so that anydescription of connector retention in adapter 2400 applies in asubstantially similar way to retention of an optical connector withintransceiver 3600. An example of a transceiver optical receptacle isdepicted in FIG. 36B (holding optical connectors 2100); as seen in FIG.36B, the connection environment is substantially similar to one-half ofan adapter 2400.

Turning to FIG. 24, further size reductions in the overall opticalassembly of connectors plus adapter or connectors plus transceiver maybe obtained through various connection mechanisms to be described withrespect to the adapter 2400 but also apply to optical connectionfeatures within the front end of transceiver 3600. The adapter 2400includes an adapter housing 2402 having an adapter alignment assembly2430 positioned therein. The adapter alignment assembly 2430 includesalignment sleeves 2410 positioned within alignment sleeve openings 2440of alignment sleeve holders 2442. The adapter alignment assembly furtherincludes receptacle hooks 2302 that will grip optical connectors 2100through front body connector hook recess 2710 of FIG. 21B. As seen inFIG. 30, receptacle hooks 2302 include an inner surface 3110. Theadapter housing 2402 further includes connector alignment slots 2403that mate with connector alignment key 2105 of FIG. 21A. The connectors2100 are received through connector opening 2405 of the adapter housing2402 which also includes flex tab 2401, cutout 2456, mount plate 2452and panel hook 2490. To assemble the adapter alignment assembly 2430 inthe adapter housing 2402, adapter housing hooks 2432 are provided.Adapter housing hooks 2432 are received in housing adapter hookopenings.

It should be understood that above description of connection mechanismswith respect to adapter 2400 may be applied in a substantially similarway with respect to the receptacle of transceiver 3600. Particularly,the receptacle of transceiver 3600 may include a receptacle housinghaving a receptacle alignment assembly positioned therein. Thereceptacle alignment assembly includes alignment sleeves positionedwithin alignment sleeve openings of alignment sleeve holders. Thereceptacle alignment assembly further includes receptacle hooks thatwill grip optical connectors 2100 through front body connector hookrecess 2710 of FIG. 21B. As seen in FIG. 30, receptacle hooks 2302include an inner surface 3110. The receptacle housing further includesconnector alignment slots that mate with connector alignment key of FIG.21A. The connectors 2100 are received through connector opening of thereceptacle housing which also includes flex tab, cutout, mount plate andpanel hook. To assemble the receptacle alignment assembly in thereceptacle housing, receptacle housing hooks are provided. Receptaclehousing hooks are received in housing receptacle hook openings.

To further reduce the size of optical connectors and associated matingcomponents, the adapter housing 2402 includes receptacle hook openings2420, seen in FIGS. 25A and 25B. Receptacle hook openings 2420accommodate the clearance required by receptacle hooks 2302 when theyflex upwards prior to latching with connectors 2100. The interaction ofthe receptacle hooks 2302, having slanted inner surfaces 3110, with thereceptacle hook openings 2420 is best seen in FIGS. 32B and 34A-C. Priorto latching (FIG. 34A), the receptacle hook 2302 is in an unflexedcondition within the receptacle (adapter or transceiver). As theconnector 2100 is inserted into the adapter housing 2402 or thetransceiver, the receptacle ramp 2490 pushes against the receptacle hookinner surfaces 3110, flexing receptacle hook 2302 into the receptaclehook opening 2420. Without providing the opening, additional clearancewould need to be provided to accommodate the flexing of the receptaclehook 2302. This additional required clearance is depicted in the priorart connector/adapter of FIG. 32A. As seen in FIG. 32A, a connectorlatch gap 3210 must be provided in the prior art to accommodate theprior art connector hooks, increasing the overall footprint of the priorart connector/adapter assembly. By providing receptacle hook openings2420 in the present disclosure, approximately 2.25 mm of valuablefootprint real estate is obtained which may be used to increaseconnector density.

Another improvement in adapter size is obtained by removing prior artadapter walls between adjacent connectors. This is best seen in thefront view of an assembled adapter 2400 shown in FIG. 26. As seen, pairsof ferrule alignment sleeves 2410 are separated only by connector gap2610 with a 4.35 mm pitch between adjacent connectors. The adapter sizeis 19.0×10.71×32.5 mm (excluding the adapter flange 2460). Also seen inFIG. 26 is the connector alignment slot 2403, alignment sleeve holder2442, and a front view of receptacle hooks 2302.

FIG. 31 depicts an assembled adapter 2400 with four pairs of matingconnectors 2100 latched therein. Note that in the latched position,receptacle hooks 2302 do not extend into receptacle hook openings 2420.This is further visible in the cross-sectional view of an assembledadapter 2400 of FIG. 25A. Connector alignment keys 2105 are positionedwithin connector alignment slots 2403. As seen in the cross-sectionalview of FIG. 23A, the push-pull tab 2017 may extend beyond the connectorboot 2145 providing clearance to easily grip the tab and remove aconnector. Also seen in FIG. 31 is adapter flex tab 2401 and panel hook2490 for interaction with racks or other equipment.

Through the various features described above, the density of opticalconnectors 2100 that may be provided in the standard transceiverfootprint connector spaces may be doubled. For example, in a small formfactor pluggable (SFP) footprint of 14×12.25 mm, two connectors 2100having four LC-type ferrules 2122 of 1.25 mm outer diameter may beaccommodated as seen in FIG. 33B. Similarly, in a quad small form factorpluggable (QSFP) footprint of 13.5×19 mm, four connectors 2100 having atotal of eight LC-type ferrules 2122 may be accommodated as seen in FIG.33A. Further, by providing the connectors in transmit and receive pairs,greater flexibility in optical routing is obtained, as demonstrated byprevious FIGS. 16 and 17.

Turning to FIG. 37, another embodiment of an optical connector isdepicted. In this embodiment, the last two digits of each elementcorrespond to the similar elements in the optical connector of FIG. 21Aet seq. In FIG. 37, connector 3700 may include an outer housing 3710, afront body 3715, one or more ferrules 3722, one or more ferrule flanges3724, one or more springs 3725, a back body 3730, a back post 3735, acrimp ring 3740 (depicted with an optional heat shrink tube extendingtherefrom), and a boot 3745. The outer housing 3710 may include alongitudinal bore 3701 for accommodating the front body 3715 andferrules 3722, a connector alignment key 3705 used duringinterconnection, a connector flap 3703 and an optional pull tab 3707 tofacilitate removal of the connector 3700 when connected in a dense arrayof optical connectors. Optionally, the ferrules may be LC-type ferruleshaving an outer diameter of 1.25 mm.

In FIG. 38 an isometric view of the front body 3715 is depicted. In thisembodiment, the back body hook cutout 3819 has been moved forward,advantageously strengthening the assembled connector in side loadenvironments. An alignment tab 3895 is provided for mating with areceiving recess on the back body. The receptacle hook recess 3910operates in a substantially similar manner to the recess of FIG. 21A,described above. A ferrule flange alignment slot 3817 is also provided.

In FIG. 39, the back body 3730 is depicted, showing alignment tab recess3997 for receiving alignment tab 3895. The front body hook 3934, forinterconnecting in back body hook cutout 3819, extends outwardly fromthe main portion of the back body through extended hook arm 3996.Through the extended hook arm 3996 and the alignment tab 3895, breakageduring side loads is reduced as the load is redistributed more evenlyacross the entire connector, reducing stress on the backpost.

As seen in FIGS. 40A-40C, the assembled front body 3715 may be removedfrom the outer housing 3710, rotated 180° as indicated by the arrow(FIG. 40E), and re-inserted into the outer housing (FIG. 40C). Thisallows for a change in the polarity of the front body 3715, andtherefore the ferrules can switch quickly and easily withoutunnecessarily risking the delicate fiber cables and ferrules. Asdescribed previously with respect to FIGS. 35A-35C, connector flap 3703is flexed outward to release the front body from the outer housing.

Turning to FIG. 41, another embodiment of an optical connector isdepicted. In this embodiment, the last two digits of each elementcorrespond to the similar elements in the micro optical connectors ofFIG. 21A and FIG. 37. In FIG. 41, connector 4100 may include an outerhousing 4110, a front body 4115, one or more ferrules 4122, one or moresprings 4125, a back body 4130, a crimp ring 4140, and a boot 4145. Theouter housing 4110 may include a connector flap 4103 and an optionalpull tab 4107 to facilitate removal of the connector 4100 when connectedin a dense array of optical connectors. Optionally, the ferrules may beLC-type ferrules having an outer diameter of 1.25 mm.

As seen in FIG. 42A, the front body 4015 in this embodiment includes amiddle wall 4260 interposed between the ferrules and springs when thefront body is assembled. This middle wall reduces the possibility of thesprings becoming entangled with each other, binding the connector andbreaking the optical fibers. The front body 4015 also includes analignment cut out guide 4625, seen in the side view of FIG. 42B. Thealignment cut out guides the back body 4030 into the front body 4015during assembly of the connecter, and also further reduces the side loadthat leads to connector breakage or disconnection of the front body andthe back body 4030.

Back body 4030, depicted in an enlarged view in FIG. 43, includes analignment guide 4377 that fits into the alignment cut out guide 4265 ofFIG. 42B. The wall structure 4378 also stops the front body to preventover-compressing the springs and provides strength under a side load.

Various modifications to the outer housing, depicted in FIGS. 44A-44C,may be used with any of the optical connectors depicted in FIGS. 21, 37,and 41 or earlier embodiments. In FIG. 44A, the push-pull tab 3707 mayinclude a release recess 4473. Release recess 4473 permits insertion ofa tool or fingernail to remove the connector from an adapter ortransceiver, without disturbing adjacent connectors. Similarly, FIG. 44Bdepicts a release hole 4499 in push-pull tab 3707 to permit insertion ofan extraction tool to remove the connector from an adapter ortransceiver. FIG. 44C shows a modified connector flap 3703 with anincreased cutout size of 1 mm to make it easier to insert a tool or afinger to flex the flap 3703 and remove the front body assembly whenmaking a polarity change or aggregating the front body with other frontbodies in a larger outer housing.

Another embodiment of an adapter/transceiver receptacle is depicted inFIG. 45. Unlabeled elements are substantially similar to elementsdepicted in FIG. 24. In this FIG., adapter housing hooks 4532 can beseen along with receptacle hooks 4502. Turning to the cross-sectionalview of the assembled adapter in FIG. 46, the engagement of theseelements may be seen.

Another embodiment of an optical connector 4700 is depicted in FIG. 47.The optical connector of FIG. 47 includes outer housing 4710, front body4715, ferrules 4722, springs 4725, back body 4730, backpost 4735, crimpring 4740, and boot 4745. Here, the emphasis is on the back body, 4730.A more detailed view of the back body 4730 is presented in FIG. 48. Inthis embodiment, the backpost flange has a substantially rectangularshape in order to narrow the overall connector profile by approximately0.5 mm. Back post overmolding 4859 accommodates the back post flange4857 and reduces the potential for back post breakage. The back wall4853 is extended in length to 3 mm from 1.5 mm to improve the sideloadstrength of the overall connector. The crimp ring positioning 4855 isinversed from earlier embodiments to improve holding of aramid fiberfrom an optical fiber cable, improving cable retention of the back post.

Many advantages are achieved by the backpost of FIG. 48. In addition toincreased connector strength, a longer fiber path 4901 is provided asshown in FIG. 49. This longer fiber path, approximately 1.5 mm longerthan in previous embodiments, allows for a gentler curve as the fibersare split from the fiber optic cable, improving insertion and returnloss of the fibers. In FIG. 49, the back wall 4853 can be seen as aportion of the back body 4730.

In view of the various modifications of this embodiment, FIG. 50 depictsa connector 4700 front view showing overall reduced connector width of3.85 mm. Such a size reduction permits 4 optical connectors (a total of8 ferrules) to be accommodated in a transceiver or connector footprintof 16 mm (including tolerances). Thus, the connectors of the presentinvention may be used to connect 8 LC-ferrule-housed fibers in a QSFPfootprint.

To further decrease the space required by the optical connectors, a sidethickness reduction may be carried out on the boot of connector 4700.Side thickness reduction 5103, depicted in FIG. 51, narrows thethickness of the boot on either side, reducing the space required by theboot to the 3.85 mm profile of connector 4700. Thus four connectors willfit in the QSFP transceiver footprint. This footprint is shown in theadapter front view of FIG. 52—as noted above, the front view of anadapter and that of a transceiver are substantially similar from theoptical perspective. In FIG. 52, the adapter inner wall is reduced from17.4 mm to 16 mm. All of the modifications set forth in the FIG. 47 etseq. embodiment make it possible for the four connectors to fit in theprofile of FIG. 52.

In the above detailed description, reference is made to the accompanyingdrawings, which form a part hereof. In the drawings, similar symbolstypically identify similar components, unless context dictatesotherwise. The illustrative embodiments described in the detaileddescription, drawings, and claims are not meant to be limiting. Otherembodiments may be used, and other changes may be made, withoutdeparting from the spirit or scope of the subject matter presentedherein. It will be readily understood that the aspects of the presentdisclosure, as generally described herein, and illustrated in theFigures, can be arranged, substituted, combined, separated, and designedin a wide variety of different configurations, all of which areexplicitly contemplated herein.

The present disclosure is not to be limited in terms of the particularembodiments described in this application, which are intended asillustrations of various aspects. Many modifications and variations canbe made without departing from its spirit and scope, as will be apparentto those skilled in the art. Functionally equivalent methods andapparatuses within the scope of the disclosure, in addition to thoseenumerated herein, will be apparent to those skilled in the art from theforegoing descriptions. Such modifications and variations are intendedto fall within the scope of the appended claims. The present disclosureis to be limited only by the terms of the appended claims, along withthe full scope of equivalents to which such claims are entitled. It isto be understood that this disclosure is not limited to particularmethods, reagents, compounds, compositions or biological systems, whichcan, of course, vary. It is also to be understood that the terminologyused herein is for the purpose of describing particular embodimentsonly, and is not intended to be limiting.

With respect to the use of substantially any plural and/or singularterms herein, those having skill in the art can translate from theplural to the singular and/or from the singular to the plural as isappropriate to the context and/or application. The varioussingular/plural permutations may be expressly set forth herein for sakeof clarity.

It will be understood by those within the art that, in general, termsused herein, and especially in the appended claims (for example, bodiesof the appended claims) are generally intended as “open” terms (forexample, the term “including” should be interpreted as “including butnot limited to,” the term “having” should be interpreted as “having atleast,” the term “includes” should be interpreted as “includes but isnot limited to,” et cetera). While various compositions, methods, anddevices are described in terms of “comprising” various components orsteps (interpreted as meaning “including, but not limited to”), thecompositions, methods, and devices can also “consist essentially of” or“consist of” the various components and steps, and such terminologyshould be interpreted as defining essentially closed-member groups. Itwill be further understood by those within the art that if a specificnumber of an introduced claim recitation is intended, such an intentwill be explicitly recited in the claim, and in the absence of suchrecitation no such intent is present. For example, as an aid tounderstanding, the following appended claims may contain usage of theintroductory phrases “at least one” and “one or more” to introduce claimrecitations. However, the use of such phrases should not be construed toimply that the introduction of a claim recitation by the indefinitearticles “a” or “an” limits any particular claim containing suchintroduced claim recitation to embodiments containing only one suchrecitation, even when the same claim includes the introductory phrases“one or more” or “at least one” and indefinite articles such as “a” or“an” (for example, “a” and/or “an” should be interpreted to mean “atleast one” or “one or more”); the same holds true for the use ofdefinite articles used to introduce claim recitations. In addition, evenif a specific number of an introduced claim recitation is explicitlyrecited, those skilled in the art will recognize that such recitationshould be interpreted to mean at least the recited number (for example,the bare recitation of “two recitations,” without other modifiers, meansat least two recitations, or two or more recitations). Furthermore, inthose instances where a convention analogous to “at least one of A, B,and C, et cetera” is used, in general such a construction is intended inthe sense one having skill in the art would understand the convention(for example, “a system having at least one of A, B, and C” wouldinclude but not be limited to systems that have A alone, B alone, Calone, A and B together, A and C together, B and C together, and/or A,B, and C together, et cetera). In those instances where a conventionanalogous to “at least one of A, B, or C, et cetera” is used, in generalsuch a construction is intended in the sense one having skill in the artwould understand the convention (for example, “a system having at leastone of A, B, or C” would include but not be limited to systems that haveA alone, B alone, C alone, A and B together, A and C together, B and Ctogether, and/or A, B, and C together, et cetera). It will be furtherunderstood by those within the art that virtually any disjunctive wordand/or phrase presenting two or more alternative terms, whether in thedescription, claims, or drawings, should be understood to contemplatethe possibilities of including one of the terms, either of the terms, orboth terms. For example, the phrase “A or B” will be understood toinclude the possibilities of “A” or “B” or “A and B.”

In addition, where features or aspects of the disclosure are describedin terms of Markush groups, those skilled in the art will recognize thatthe disclosure is also thereby described in terms of any individualmember or subgroup of members of the Markush group.

As will be understood by one skilled in the art, for any and allpurposes, such as in terms of providing a written description, allranges disclosed herein also encompass any and all possible subrangesand combinations of subranges thereof. Any listed range can be easilyrecognized as sufficiently describing and enabling the same range beingbroken down into at least equal halves, thirds, quarters, fifths,tenths, et cetera As a non-limiting example, each range discussed hereincan be readily broken down into a lower third, middle third and upperthird, et cetera As will also be understood by one skilled in the artall language such as “up to,” “at least,” and the like include thenumber recited and refer to ranges which can be subsequently broken downinto subranges as discussed above. Finally, as will be understood by oneskilled in the art, a range includes each individual member. Thus, forexample, a group having 1-3 cells refers to groups having 1, 2, or 3cells. Similarly, a group having 1-5 cells refers to groups having 1, 2,3, 4, or 5 cells, and so forth.

Various of the above-disclosed and other features and functions, oralternatives thereof, may be combined into many other different systemsor applications. Various presently unforeseen or unanticipatedalternatives, modifications, variations or improvements therein may besubsequently made by those skilled in the art, each of which is alsointended to be encompassed by the disclosed embodiments.

The invention claimed is:
 1. An optical connector, comprising: aplurality of optical ferrule assemblies; an outer housing having a frontend portion and a rear end portion spaced apart along an axis, the rearend portion being spaced apart from the front end portion in a rearwarddirection along the axis, the outer housing having a longitudinal boreextending along the axis from the rear end portion through the front endportion such that the front end portion includes at least one opening tothe longitudinal bore, the outer housing being configured to be receivedin a receptacle; at least one inner front body received in the outerhousing longitudinal bore, the inner front body being configured to holdthe optical ferrule assemblies in the outer housing such that a ferruleof each of the optical ferrule assemblies is exposed through the atleast one opening in the front end portion of the outer housing formaking an optical connection when the outer housing is received in thereceptacle and when the inner front body is received in the outerhousing, the inner front body comprising top and bottom portions andopposing first and second sidewalls each having an opening therein; aplurality of ferrule springs for urging the plurality of optical ferruleassemblies towards the mating receptacle; and a back body for supportingthe ferrule springs; wherein the front body has a rear end and the backbody has a front end; wherein the back body is configured to couple tothe front body such that at least one of (i) the back body protrudesalong the axis in the rearward direction from the rear end of the frontbody and (ii) the front body protrudes along the axis in a forwarddirection opposite the rearward direction from the front end of the backbody; wherein each ferrule spring has opposite side portions spacedapart along a width of the ferrule spring, and at least one of theopposite side portions of each ferrule spring extends into the openingof one of the side walls of the front body; and wherein the front bodyfurther comprises a wall for separating the ferrule springs from eachother.
 2. The optical connector of claim 1, further comprising a flap inthe outer housing having a retainer on the inner side thereof forholding the front body to the outer housing.
 3. The optical connector ofclaim 1, further comprising a push-pull tab on the outer housing forinserting or removing the optical connector from a mating component. 4.The optical connector of claim 3, wherein the push-pull tab includes arecess or a release hole for insertion of a finger or a release tool. 5.The optical connector of claim 1, wherein the inner front body includesan alignment tab for aligning with a receiving recess on the back body.6. The optical connector of claim 1 wherein the outer housing isconfigured to hold four optical ferrule assemblies in two inner bodies.7. An optical cable terminating in the optical connector of claim
 1. 8.A method of reconfiguring an optical cable, comprising: providing theoptical cable of claim 7; removing the outer housing; inserting theinner front body, the plurality of optical ferrule assemblies, theferrule springs, and the back body into at least one second outerhousing, the second outer housing having greater or lesser opticalferrule capacity than the outer housing.
 9. The method of reconfiguringan optical cable according to claim 8, wherein the outer housing has atwo-optical ferrule assembly capacity and the second outer housing has afour-optical ferrule assembly or eight-optical ferrule assemblycapacity.
 10. The method of reconfiguring an optical cable according toclaim 8, wherein the outer housing has a four-optical ferrule assemblycapacity and the at least one second outer housing comprises two secondhousings, each of the two second housings having a two-optical ferruleassembly capacity.
 11. The method of reconfiguring an optical cableaccording to claim 8, wherein the outer housing has an eight-opticalferrule assembly capacity and the at least one second outer housingcomprises four second housings, each of the four second housings havinga two-optical ferrule assembly capacity.
 12. The method of reconfiguringan optical cable according to claim 8, wherein the outer housing has aneight-optical ferrule assembly capacity and the at least one secondouter housing comprises two second housings, each of the two secondhousings having a four-optical ferrule assembly capacity.
 13. The methodof reconfiguring an optical cable according to claim 8, wherein theouter housing has an eight-ferrule capacity and the at least one secondouter housing comprises three second housings, one of the three secondhousings having a four-optical ferrule assembly capacity and two of thethree second housings having a two-optical ferrule assembly capacity.14. The optical connector of claim 1, wherein the optical connector isconfigured such that four-optical ferrule assembly are accommodated in asmall form-factor pluggable (SFP) transceiver footprint of about 14 mmby 12.5 mm.
 15. The optical connector of claim 1, wherein the opticalconnector is configured such that eight-optical ferrule assembly areaccommodated in a quad small form-factor pluggable (QSFP) transceiverfootprint of about 19 mm by 14 mm.
 16. The optical connector of claim 1,wherein the ferrule springs have front ends and the inner front body hasa front end portion spaced apart from the front ends of the ferrulesprings along the longitudinal axis in the forward direction.